AI Conveyor Belt Monitoring · No-Code

Monitor every conveyor from the air.

FlyPix AI is the no-code conveyor belt monitoring software that turns aerial, drone, and thermal imagery into spillage maps, misalignment alerts, and idler hotspot findings — covering kilometres of overland conveyor and saving up to 99.7% of manual inspection time.

★★★★★Trusted by 10,000+ geospatial users · No credit card required
CONVEYOR SCAN · LIVE
SRC drone + thermal
ROUTE 14.2 km
SPILLAGE 37 flagged · Δ +1.2%
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Backed & powered by NVIDIA Inception Program Google for Startups IBM for Startups ESA BIC Hessen
The Benchmark

Walking one conveyor by hand takes 997 seconds a span.
FlyPix AI takes 3.

A single overland conveyor can run kilometres past idlers, galleries, and transfer points no crew can walk in time. FlyPix AI reviews the whole route at once, so spillage, misalignment, and hotspots surface before they become failures.

Manual review
997s
to review one dense scene by hand

Crews walk the route on foot or review frame by frame, span after span. Coverage is slow, findings are inconsistent, and damage is found late.

VS
AI analysis by FlyPix
3s
for the same scene, fully detected

Up to 99.7% time saved. Consistent, georeferenced findings along the belt you can track between inspections and export straight into your asset-management system.

99.7%
Time saved vs. manual
10,000+
Active users
6+
Data formats supported
14.2km
Conveyor per pass
What is conveyor belt monitoring software?

Conveyor condition from above, without the code.

Conveyor belt monitoring software ingests imagery of overland conveyors and analyses it to detect spillage, condition issues, and change along the route. FlyPix AI is a no-code platform that uses artificial intelligence to find spillage and material build-up, flag belt misalignment, spot idler and roller hotspots, and track damage across aerial, drone, and thermal imagery of conveyors at mines, ports, and plants. You upload your captures, label a few examples, and the AI engine inspects the whole belt — turning days of walking the route into minutes of decision-ready insight.

Capabilities

Everything you need to monitor a conveyor

One platform to detect spillage, flag misalignment, spot hotspots, and track change along every metre of belt — from a single transfer point to the whole overland route.

Spillage & build-up detection

Find spilled material, carry-back, and build-up along the conveyor route and around transfer points in a single automated pass.

Belt misalignment detection

Follow the belt end to end and flag mistracking and edge run-off before it shreds the belt or damages structure.

Idler & roller hotspots

Spot seized idlers, hot rollers, and bearing hotspots from thermal imagery before they ignite or fail.

Change detection

Compare repeat inspections to surface what wore, shifted, or appeared along the belt between captures — automatically.

Measurement & counting

Count idlers and structures and measure spillage extents, belt wear, and clearances with georeferenced accuracy.

No-code custom models

Train a detector for the exact defect or component you care about by labelling a few examples — no programming.

How it works

From raw imagery to inspection in four steps

A no-code workflow built so inspectors, maintenance crews, and operations teams — not just data scientists — can run production-grade conveyor monitoring.

STEP 01

Upload your imagery

Bring drone, aerial, or thermal captures of your conveyor route in any common format — RGB, multispectral, or thermal.

STEP 02

Label what matters

Mark a few examples of the spillage, hotspot, or defect you want to find. A handful is enough for the engine to learn.

STEP 03

Let the AI inspect

FlyPix builds a model from your labels and detects, classifies, and measures across the whole conveyor route.

STEP 04

Explore & export

Review findings on interactive maps, then export georeferenced results to your GIS or asset-management software.

FlyPix AI workspace showing AI object detection on geospatial imagery
Supported Data

One platform for every sensor along the belt

Conveyor monitoring is more than true-colour pictures. FlyPix AI ingests the full range of imagery — spot seized idlers and bearing hotspots with thermal, see spillage and wear with multispectral, fly the route with drones, and scale to the whole site with aerial capture — all in one workspace.

See all supported formats
RGB & true-color
Standard satellite, aerial & drone imagery
Supported
Multispectral
Vegetation, water & land-use analysis
Supported
Hyperspectral
Fine-grained material & spectral analysis
Supported
LiDAR
Elevation, volumes & 3D terrain
Supported
SAR (Synthetic Aperture Radar)
All-weather, day-or-night monitoring
Supported
API & GIS integration
Automate workflows, export vector layers
Supported
Why FlyPix

Why operators choose FlyPix AI

The platform removes the bottlenecks that slow conveyor monitoring: manual walk-downs, specialist headcount, rigid formats, and tooling that cannot keep pace with the route.

Inspection in seconds

Review kilometres of belt, idlers, and transfer points in seconds instead of days of manual walk-downs — and repeat it every cycle.

A true no-code platform

Inspectors and maintenance crews train and run AI models on their own imagery — no programming, no data-science team.

Multi-sensor by design

Combine optical, thermal, and multispectral imagery from drones and aircraft and pick the right band for the defect.

Scales to any route

Zoom into a single transfer point or sweep an entire overland conveyor at the cadence your maintenance demands.

Customer Reviews

What geospatial teams say

From industrial pilots to research labs to environmental missions — see how teams put FlyPix AI to work.

We ran a joint pilot with FlyPix AI in an industrial setting. We were impressed by the dedicated, easy-to-work-with team, their expertise, and how quickly they applied the technology to a novel use case.

Hannes Olbrich
Hannes Olbrich
Head of Investor Office · acitoflux, Germany

FlyPix AI helped us go from idea to proof of concept in record time. The team was responsive, the platform was easy to integrate, and we tested geospatial insights on real property data within days.

Ali Tehranchi
Ali Tehranchi
CEO · Bayscenary, USA

FlyPix AI made it remarkably easy to turn drone imagery into actionable results — truly next-gen tech, delivering AI-driven analysis and cloud computing within minutes without complex setups.

Jordan Bates
Jordan Bates
Researcher · University of Liège, Belgium

What surprised us most was how effortless it was to start. The platform is robust, easy to navigate, and extremely reliable.

Krishna Mohan
Krishna Mohan
Business Head · Stesalit Systems Ltd., India

FlyPix AI helped us automate land-use classification with incredible precision and speed, saving months of manual work.

Rohit Singh
Rohit Singh
Director · Intent to Solution, India

Working with FlyPix has significantly elevated the impact of our clean-up missions. We're proud to collaborate with a team that shares our commitment to environmental responsibility.

Robin Engelhard
Robin Engelhard
Chairman · Second Life e.V., Germany
Start monitoring

Turn your imagery into conveyor inspections.

Create an account and run your first AI inspection on your conveyor route in minutes — no credit card, no code. Want help scoping your workflow? Our geospatial team will set it up with you.

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FAQ

Conveyor belt monitoring software, answered

The questions inspectors, maintenance crews, and operators ask before switching to AI-powered conveyor monitoring.

What is conveyor belt monitoring software?
Conveyor belt monitoring software ingests imagery of overland conveyors and analyses it to detect spillage, condition issues, and change along the route. AI-powered platforms like FlyPix AI automatically find spillage and build-up, flag belt misalignment, spot idler and roller hotspots, and track damage across aerial, drone, and thermal imagery of conveyors at mines, ports, and plants — turning days of manual walk-downs into minutes of georeferenced insight.
Do I need coding or GIS expertise to use FlyPix AI?
No. FlyPix AI is a no-code platform. You upload imagery, label a few examples of the spillage, hotspot, or defect you want to find, and the AI engine builds a model and inspects your conveyor route automatically — no programming or deep machine-learning knowledge required.
What imagery and data formats does FlyPix AI support?
FlyPix AI supports drone, aerial, and thermal imagery in RGB, multispectral, and thermal formats, plus LiDAR and SAR. It exports georeferenced findings and vector layers to your GIS and asset-management tools.
What conveyor defects and components can FlyPix AI detect?
You can train custom detectors for the exact defects and components you care about — spillage and material build-up, belt misalignment and edge run-off, seized idlers and bearing hotspots, belt damage and wear, and structure, gallery, and transfer-point condition — along the whole overland conveyor.
How does thermal idler hotspot detection work?
FlyPix AI analyses thermal imagery of the conveyor route and flags idlers, rollers, and bearings running hot against their surroundings, so you can find seized components and fire risk along the belt before they cause a failure or ignition.
How much time can FlyPix AI save versus manual monitoring?
FlyPix AI can save up to 99.7% of analysis time. In FlyPix benchmarks, dense-route interpretation that takes roughly 997 seconds by hand is completed by the AI engine in about 3 seconds.
Can I try FlyPix AI on my own conveyors?
Yes. You can create an account and start analysing your own imagery, or request a guided demo to see spillage detection, misalignment detection, idler hotspot detection, and custom model training applied to your conveyor route.
See the route, decoded

See what your conveyor is hiding.

Join 10,000+ users automating image analysis with FlyPix AI. Upload your first conveyor route and watch the AI flag every spillage and hotspot in seconds.